Isothermal Stamping of Aluminum and Titanium Alloys Presses
Presses for isothermal stamping PA.03I series (analogs PA2634 ... PA2646).
Hydraulic presses for isothermal stamping models PA-XXXX.03I with CNC are designed for production of parts from titanium and aluminum from sheet material up to 5 mm thickness. They can be manufactured according to the parameters of domestic presses PA2634, PA2636, PA2638, PA2640, PA2642, PA2644, PA2646 as well as according to the parameters of foreign models of such manufacturers as Shuler, Siempelkamp, Beckwood.
Hydraulic presses for isothermal stamping models PA-XXXX.03I with CNC are designed for production of parts from titanium and aluminum from sheet material up to 5 mm thickness. They can be manufactured according to the parameters of domestic presses PA2634, PA2636, PA2638, PA2640, PA2642, PA2644, PA2646 as well as according to the parameters of foreign models of such manufacturers as Shuler, Siempelkamp, Beckwood.
- Manufacturing of complex shapes in the aerospace industry
- Manufacturing of complex shapes in the automotive industry
Our PA-XXXX.03I series hot forming and isothermal stamping presses offer maximum precision, optimum temperature control and homogeneity, and exceptional process repeatability.
The unique features of these presses are their multi-functionality and the original design of the thermal chamber.
Heating in the thermal chamber takes place up to a temperature of over 1000 degrees Celsius. The design of the prefabricated thermal chamber allows for efficient heat storage, which is very important for achieving energy efficiency of the process.
Note: In isothermal forging, both the workpiece and the die are heated to the same temperature. This allows the material to deform within a narrow temperature range. The process is effective for alloys that require precise temperature control and do not allow high strain rates.
The top plate of the heating chamber is driven by a hydraulic cylinder. The side walls are not pressurized. They are collapsible and modular in design. And the bottom plate can be pulled out of the heating chamber together with the sliding table. This is convenient for loading and unloading parts. Automated insulated door systems can be provided to effectively maintain the temperature inside the molding chamber and provide convenient access during loading and unloading sequences.
Insulation plates are made of heat resistant composite material to withstand high temperature loads. The insulation plates can be made of ceramic, stainless steel or other special alloys, depending on the application requirements.
The die table has wedge-shaped dovetail guides. The entire load is evenly transferred to the press bed without jamming or misalignment.
The press chamber allows for high temperature stamping of magnesium, aluminum and titanium alloys. The fine-grained structure reduces the consumption of expensive materials by up to a factor of one. Labor intensity is also reduced by a quarter.
The press is equipped with a modern Japanese OMRON control system with its own software in Russian.
The press control system regulates the heating power of the chamber according to the actual temperature of each temperature zone. The plate heating rate is programmable up to 120 degrees Celsius per hour. The temperature difference of each zone of the platform during heating is less than 50 degrees.
The press is equipped with an automatic water chiller that cools the upper and lower platens of the press to eliminate heat transfer to the press power units.
The press is characterized by increased accuracy and rigidity.
The unique features of these presses are their multi-functionality and the original design of the thermal chamber.
Heating in the thermal chamber takes place up to a temperature of over 1000 degrees Celsius. The design of the prefabricated thermal chamber allows for efficient heat storage, which is very important for achieving energy efficiency of the process.
Note: In isothermal forging, both the workpiece and the die are heated to the same temperature. This allows the material to deform within a narrow temperature range. The process is effective for alloys that require precise temperature control and do not allow high strain rates.
The top plate of the heating chamber is driven by a hydraulic cylinder. The side walls are not pressurized. They are collapsible and modular in design. And the bottom plate can be pulled out of the heating chamber together with the sliding table. This is convenient for loading and unloading parts. Automated insulated door systems can be provided to effectively maintain the temperature inside the molding chamber and provide convenient access during loading and unloading sequences.
Insulation plates are made of heat resistant composite material to withstand high temperature loads. The insulation plates can be made of ceramic, stainless steel or other special alloys, depending on the application requirements.
The die table has wedge-shaped dovetail guides. The entire load is evenly transferred to the press bed without jamming or misalignment.
The press chamber allows for high temperature stamping of magnesium, aluminum and titanium alloys. The fine-grained structure reduces the consumption of expensive materials by up to a factor of one. Labor intensity is also reduced by a quarter.
The press is equipped with a modern Japanese OMRON control system with its own software in Russian.
The press control system regulates the heating power of the chamber according to the actual temperature of each temperature zone. The plate heating rate is programmable up to 120 degrees Celsius per hour. The temperature difference of each zone of the platform during heating is less than 50 degrees.
The press is equipped with an automatic water chiller that cools the upper and lower platens of the press to eliminate heat transfer to the press power units.
The press is characterized by increased accuracy and rigidity.
- Servo-electric actuator Veichi or Rexroth
- Electric heating systems with multi-zone temperature control for uniformity over the entire plate
- Stamp holders and die tooling made of heat-resistant alloys such as ZhS6U or analogs
- Controlled change of pressing pressure in current time
- Extendable table for easy loading and unloading of dies and parts
- Automatic insulated door systems with multiple access for maximum temperature efficiency and easy loading and unloading of dies or parts
- Systems for analyzing information about the pressing process on a state-of-the-art OMRON or SIEMENS controller
- Remote support (if required). Can be switched off completely.
- Self-diagnostic systems including service reminders
Пресс Мускул КПРЗ-400М.01
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